MR 110I EVO2 — MOBILE IMPACT CRUSHER

MOBILE IMPACT CRUSHERS

The mobile impact crushers MOBIREX are used in soft to medium-hard natural rock and in recycling. The capacity of the plants is enormous - and the focus is not only on pure volume reduction. Cost and environmental awareness, availability, versatility and, above all, the quality of the final product are important aspects. With the MOBIREX plants stone is crushed so that the grain shape, grain size distribution, and cleanliness meet the high requirements of the standards for concrete and asphalt aggregates.

PROPERTIES

The mobile impact crusher MOBIREX MR 110i EVO2 can be universally deployed and produces first-class final grain quality. With a crusher inlet of 1100 mm and numerous technical highlights, a formidable production rate can be achieved with the best cost effectiveness. Thanks to its compact design, the machine is easy to transport and can be assembled and disassembled quickly.

• Optimized material flow due to opening system widths

• Hydraulic gap setting

• Simple and intuitive SPECTIVE control concept

• Efficient and powerful diesel direct drive

• High-performance secondary screening unit with oversize grain returning (option)

HIGHLIGHTS

Versatile application options, simple transport, short set-up times, high machine availability: The mobile impact crushers MOBIREX EVO2

HIGH-PERFORMANCE SECONDARY SCREENING UNIT WITH EXTRA-LARGE SCREENING SURFACE

• Single-deck vibrating screen with extra-large screening surface for effective screening even with small grain sizes under 20 mm

• Return conveyor for closed material loop; 100° swivel-mounted for side discharge

• Transfer chute integrated in hopper for higher operational safety even with inhomogeneous material

ENVIRONMENT: SOLUTIONS FOR ENVIRONMENTALLY FRIENDLY OPERATION

MAGNETIC SEPARATOR

• High-performance electric or permanent magnet for maximum output

• Stepless raising and lowering parallel to crusher discharge conveyor; radio control is also possible

WIND SIFTER

• The wind sifter guarantees increased material quality, removal of contamination (e.g. wood and plastic), air flow setting according to the material used

EFFICIENT AND POWERFUL DIESEL-DIRECTDRIVE

• Extremely efficient, high-performance diesel-direct drive for minimal consumption per ton of end product

• High-performance electric drives of chutes, screens and conveyors – low consumption, no risk of hydraulic leaks

• High operating safety ensured by fluid coupling

• Easy service accessibility to all important components

SIMPLE AND INTUITIVE SPECTIVE CONTROL CONCEPT

• All components and functions can be controlled easily; clearly arranged status display, e.g. speed, temperature, pressure, etc.

• Simple fault diagnosis with description and help on correction

• Telematics system WITOS FleetView for efficient fleet and service management - with information on the operating status of the machines independent of location and time

CRUSHER UNIT WITH INNOVATIVE C-SHAPE ROTOR LEDGES FOR TOP PRODUCT QUALITY

• Optimal inlet geometry for improved feed behavior of material, thus increased throughput

• Fewer blockages in crusher inlet area through crusher inlet cover which can be raised hydraulically and upper impact toggle (controlled by radio)

• Increased product quality thanks to C-shape rotor ledges for better impact over a long period

• Fully hydraulic gap setting via touch panel – also possible with rotor running. Effective overload protection with automatic reset of the impact toggles by sensor-controlled hydraulic cylinder

CONTINUOUS CRUSHER LOAD THROUGH CFS (CONTINUOUS FEED SYSTEM)

• Continuous crusher feed thanks to intelligent feed control CFS:

1. Sensors measure the load at the rocker and rotor as well as engine utilization

2. Vibrating feeder and prescreen are controlled according to the load

3. When the crushing chamber is free again after overloading, material transport is continued without a delay

• The plant can be run again at full output faster

• Less burden is placed on the downstream components, wear is also reduced

• Share of oversize grain is minimized

EFFECTIVE PRESCREENING THANKS TO INDEPENDENT DOUBLE-DECK PRESCREEN

• Independently vibrating double-deck prescreen guarantees effective screening of fine material for optimal final product quality

• Reduction in wear in the crusher by redirecting medium grain through the crusher bypass

• Discharge of fines via the side discharge conveyor; conveyor can be installed flexibly on right and left, rigidly, or hydraulically foldable

OPTIMIZED MATERIAL FLOW DUE TO OPENING SYSTEM WIDTHS

ACCESSIBILITY AND SAFETY: OPTIMUM ACCESS TO ALL OPERATION-RELATED COMPONENTS

LARGE FEEDING UNIT, CAN BE FOLDED HYDRAULICALLY AND SELF-LOCKING

• Generously dimensioned basic hopper for simple and fast loading

• Hydraulically foldable, self-locking without additional tasks (also with hopper extension) – for fast and safe initial operation

CONTROL SYSTEM

INTUITIVE CONTROL CONCEPT SPECTIVE – FOR SIMPLE OPERATION

The easy-to-operate control concept SPECTIVE allows the machines to be operated at a touch panel. All components and functions can be controlled comfortably from the group.

SPECTIVE guides the operator step by step through the starting procedure. The start screen provides a graphical view of the plant with all adjustable functions at a glance. When the desired function is selected, clear instructions guide users through all operating steps. If a fault occurs, a fault diagnosis appears on the display. Fault localization, the description and remedy tips result in reduced downtimes. The 12” touch panel is resistant to dust and always easy to read thanks to the light intensity and high contrast. It reacts to fingers, pen, or gloves.

MATERIAL FLOW

CONTINUOUS FEED SYSTEM (CFS) - For a continuous crusher feed.

Uniform loading is indispensable for a good product, optimum throughput and low wear.

To ensure that the crushing chamber is always evenly filled, the Continuous Feed System (CFS) monitors the crusher level (jaw crusher and cone crusher) or the load at the rocker and rotor as well as the motor utilization (impact crusher).

Independently of this, the CFS regulates the frequency of the vibrating feeder and prescreen. A backlog on the prescreen is thus avoided and crusher utilization is optimized. When the crushing chamber is free again after overloading, material transport is continued without a delay.

The CFS facilitates the work of the operator because the machine automatically guarantees a homogeneous material flow, thus ensuring optimum loading of the crusher.

SPECTIVE CONNECT

Operator information App, unidirectional communication

All relevant data at a glance

• Dashboard

• Cameral live image

• Reporting

• Messages and troubleshooting aids

• Overview of all plants in the train

The operator can remain in the excavator/wheel loader

• No interruption to the work process

• Increase in work safety

SAFETY TECHNOLOGY

LOCK & TURN – OUTSTANDING SAFETY SYSTEM

The “Lock & Turn” system provides the highest level of safety during rotor ledge change and releasing bridging. Special keys for service flaps and components guarantee that uncontrolled movements of dangerous components are not possible and the plant or crusher can not be started when maintenance is being carried out.

A standard series rotating device also allows the rotor of the crusher to be turned and blocked manually in any position from the outside. This enables the simple and safe replacement of rotor ledges and removal of material bridging.

QUICK TRACK

ALWAYS IN OPERATION WITH “QUICK TRACK”

In some applications – for example in road construction – relocation of the crushing plant several times a day is necessary. When this is done, the plant should remain in operating mode so that it is quickly ready for operation again after it has been moved. The “Quick Track” option allows this to be controlled conveniently via the remote control – without leaving the operating mode.

Thanks to the time-saving (excavator driver does not need to go to the display, change operating mode, machine operation is not interrupted and therefore does not need to be started up again), the machine can continue working fast and productively.

Similar models may be shown in addition to the featured model. Equipment may be shown with options.

Specifications are subject to change without prior notice.