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Kleemann MR 110 Zi EVO2

Kleemann
Kleemann
Kleemann
Kleemann
Kleemann
Kleemann
Kleemann
Kleemann
Kleemann
Make Kleemann
Model MR 110 Zi EVO2
Type Mobile Impact Crushers

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Description

Properties

The mobile impact crusher MOBIREX MR 110 Zi EVO2 can be universally deployed and produces first-class final grain quality. With a crusher inlet of 1100 mm and numerous technical highlights, a formidable production rate can be achieved with the best cost effectiveness. Thanks to its compact design, the machine is easy to transport and can be assembled and disassembled quickly.

  • Optimized material flow due to opening system widths
  • Hydraulic gap setting
  • Simple and intuitive SPECTIVE control concept
  • Efficient and powerful diesel direct drive
  • High-performance secondary screening unit with oversize grain returning (option)

Models

Continuous Feed System (CFS)

Uniform loading is indispensable for a good product, optimum throughput and low wear.

To ensure that the crushing chamber is always evenly filled, the Continuous Feed System (CFS) monitors the crusher level (jaw crusher and cone crusher) or the load at the rocker and rotor as well as the motor utilization (impact crusher).

Independently of this, the CFS regulates the frequency of the vibrating feeder and prescreen. A backlog on the prescreen is thus avoided and crusher utilization is optimized. When the crushing chamber is free again after overloading, material transport is continued without a delay.

The CFS facilitates the work of the operator because the machine automatically guarantees a homogeneous material flow, thus ensuring optimum loading of the crusher.

Lock & Turn – outstanding safety system

The "Lock & Turn" system provides the highest level of safety during rotor ledge change and releasing bridging. Special keys for service flaps and components guarantee that uncontrolled movements of dangerous components are not possible and the plant or crusher can not be started when maintenance is being carried out.

A standard series rotating device also allows the rotor of the crusher to be turned and blocked manually in any position from the outside. This enables the simple and safe replacement of rotor ledges and removal of material bridging.

Intuitive control concept SPECTIVE - for simple operation

The easy-to-operate control concept SPECTIVE allows the machines to be operated at a touch panel. All components and functions can be controlled comfortably from the ground.

SPECTIVE guides the operator step by step through the starting procedure. The start screen provides a graphical view of the plant with all adjustable functions at a glance. When the desired function is selected, clear instructions guide users through all operating steps. If a fault occurs, a fault diagnosis appears on the display. Fault localization, the description and remedy tips result in reduced downtimes. The 12" touch panel is resistant to dust and always easy to read thanks to the light intensity and high contrast. It reacts to fingers, pen or gloves.

Always in operation with "Quick Track"

In some applications – for example in road construction – relocation of the crushing plant several times a day is necessary. When this is done, the plant should remain in operating mode so that it is quickly ready for operation again after it has been moved. The "Quick Track" option allows this to be controlled conveniently via the remote control – without leaving the operating mode.

Thanks to the time-saving (excavator driver does not need to go to the display, change operating mode, machine operation is not interrupted and therefore does not need to be started up again), the machine can continue working fast and productively.

Everything at a glance with WITOS®

The WITOS FleetView telematic system provides support for efficient fleet and service management. It provides information on the operating status of the machine independently of the location and time. Even users with only one machine benefit from WITOS.

From support for maintenance and diagnostic processes to the targeted control of the machines: the range of services is diversified and it is an ideal supplement to the WIRTGEN GROUP Smart Service agreements.

Specifications

  • CRUSHER - Crusher capacity: 416 hp
  • CRUSHER - Crusher drive type: direct
  • CRUSHER - Crusher inlet (W x H): 44 in x 800 in
  • CRUSHER - Crusher inlet width: 44 in
  • CRUSHER - Crusher weight (approx.): 512 lbs
  • CRUSHER - Rotor diameter: 43 in
  • CRUSHER - Type of impact toggle adjustment: stepless, fully hydraulic
  • CRUSHER DISCHARGE CONVEYOR - Crusher discharge conveyor length: 30 ft 6 in
  • CRUSHER DISCHARGE CONVEYOR - Discharge height approx.: 11 ft 8 in
  • CRUSHER DISCHARGE CONVEYOR - Length, extended: 36 ft 1 in
  • CRUSHER DISCHARGE CONVEYOR - Width: 47 in
  • CRUSHING CAPACITY - Crushing capacity for demolished asphalt up to approx.: 226 US t/hr
  • CRUSHING CAPACITY - Crushing capacity for demolished concrete up to approx.: 265 US t/hr
  • CRUSHING CAPACITY - Crushing capacity for limestone up to approx.: 292 US t/hr
  • FEEDING UNIT - Feed height: 13 ft 9 in
  • FEEDING UNIT - Feed height with extension: 14 ft 11 in
  • FEEDING UNIT - Hopper length: 12 ft 2 in
  • FEEDING UNIT - Hopper volume: 5.8 yd³
  • FEEDING UNIT - Hopper volume with extension: 10.5 yd³
  • FEEDING UNIT - Hopper width: 6 ft 11 in
  • FEEDING UNIT - Hopper width with extension: 9 ft 2 in
  • FEEDING UNIT - Max. feed size: 35 in x 22 in x 13 in
  • POWER SUPPLY UNIT - Drive concept: Diesel-direct
  • POWER SUPPLY UNIT - Generator: 135 kVA
  • POWER SUPPLY UNIT - Power supply unit output: 493 hp
  • PRIMARY SCREENING - Type: Double-deck prescreen
  • PRIMARY SCREENING - Width x length: 40 in x 6 ft 11 in
  • SECONDARY SCREENING UNIT - Discharge height, fine grain discharge conveyor, approx.: 11 ft 5 in
  • SECONDARY SCREENING UNIT - Return conveyor length: 29 ft 10 in
  • SECONDARY SCREENING UNIT - Return conveyor width: 20 in
  • SECONDARY SCREENING UNIT - Type: Single-deck light-piece screen
  • SECONDARY SCREENING UNIT - Width approx.: 53 in
  • SIDE DISCHARGE CONVEYOR - Discharge height: 9 ft 6 in
  • SIDE DISCHARGE CONVEYOR - Discharge height, extended: 11 ft 12 in
  • SIDE DISCHARGE CONVEYOR - Length: 13 ft 1 in
  • SIDE DISCHARGE CONVEYOR - Length, extended: 19 ft 8 in
  • SIDE DISCHARGE CONVEYOR - Width: 26 in
  • TRANSPORT - Transport height approx. (standard value): 11 ft 10 in
  • TRANSPORT - Transport length approx.: 56 ft 11 in
  • TRANSPORT - Transport length with secondary screening unit approx.: 69 ft 3 in
  • TRANSPORT - Transport weight max. configuration approx.: 128,970 lbs
  • TRANSPORT - Transport weight of basic plant: 98,250 lbs
  • TRANSPORT - Transport weight of screening unit approx.: 13,448 lbs
  • TRANSPORT - Transport width approx.: 9 ft 10 in
  • TRANSPORT - Transport width with secondary screening unit max.: 10 ft 0 in
  • VIBRATING FEEDER - Length: 8 ft 6 in
  • VIBRATING FEEDER - Width: 35 in

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Continuous Feed System (CFS)

Uniform loading is indispensable for a good product, optimum throughput and low wear.

To ensure that the crushing chamber is always evenly filled, the Continuous Feed System (CFS) monitors the crusher level (jaw crusher and cone crusher) or the load at the rocker and rotor as well as the motor utilization (impact crusher).

Independently of this, the CFS regulates the frequency of the vibrating feeder and prescreen. A backlog on the prescreen is thus avoided and crusher utilization is optimized. When the crushing chamber is free again after overloading, material transport is continued without a delay.

The CFS facilitates the work of the operator because the machine automatically guarantees a homogeneous material flow, thus ensuring optimum loading of the crusher.

Lock & Turn – outstanding safety system

The "Lock & Turn" system provides the highest level of safety during rotor ledge change and releasing bridging. Special keys for service flaps and components guarantee that uncontrolled movements of dangerous components are not possible and the plant or crusher can not be started when maintenance is being carried out.

A standard series rotating device also allows the rotor of the crusher to be turned and blocked manually in any position from the outside. This enables the simple and safe replacement of rotor ledges and removal of material bridging.

Intuitive control concept SPECTIVE - for simple operation

The easy-to-operate control concept SPECTIVE allows the machines to be operated at a touch panel. All components and functions can be controlled comfortably from the ground.

SPECTIVE guides the operator step by step through the starting procedure. The start screen provides a graphical view of the plant with all adjustable functions at a glance. When the desired function is selected, clear instructions guide users through all operating steps. If a fault occurs, a fault diagnosis appears on the display. Fault localization, the description and remedy tips result in reduced downtimes. The 12" touch panel is resistant to dust and always easy to read thanks to the light intensity and high contrast. It reacts to fingers, pen or gloves.

Always in operation with "Quick Track"

In some applications – for example in road construction – relocation of the crushing plant several times a day is necessary. When this is done, the plant should remain in operating mode so that it is quickly ready for operation again after it has been moved. The "Quick Track" option allows this to be controlled conveniently via the remote control – without leaving the operating mode.

Thanks to the time-saving (excavator driver does not need to go to the display, change operating mode, machine operation is not interrupted and therefore does not need to be started up again), the machine can continue working fast and productively.

Everything at a glance with WITOS®

The WITOS FleetView telematic system provides support for efficient fleet and service management. It provides information on the operating status of the machine independently of the location and time. Even users with only one machine benefit from WITOS.

From support for maintenance and diagnostic processes to the targeted control of the machines: the range of services is diversified and it is an ideal supplement to the WIRTGEN GROUP Smart Service agreements.

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